CUSTOM DISTILLATION COLUMNS & REACTORS
Distillation remains the most efficient approach to the separation of compounds for the vast majority of products. The addition of pressure & vacuum significantly increases the range of compounds available without damage or impurities.
Under pressurized conditions, vapor pressures are increased and compounds struggle to distill from the mixture. Boiling points are increased, compounds more readily condense and compounds that would normally boil together are more easily separated in fractional distillation due to their further separated boiling point. This process is reserved for highly resilient compounds with very near boiling point impurities. The compounds must be able to withstand the high temperatures, otherwise atmospheric distillation is used.
Under vacuum conditions, the weight of the atmosphere places less of a force on the liquid surface aka no vapor pressure. Compounds evaporate more easily and at lower boiling points because they are facing reduced resistance. These conditions also reduce condensation point, requiring more cooling & turbulence for collection. Also, due to the reduced boiling points, compounds are more likely to distill together, making fractional distillation more difficult. The primary advantage is the ability to perform low temperature distillations, protecting sensitive compounds from damage or loss. And, secondarily, operating under vacuum will significantly increase your solvent recovery and oil distillation rates.
The fractional precision of distillation often comes down to the design of the columns. They are a critical part of controlling these processes and setting the limitations for flow and separation efficiency. This, perhaps, increases the given batch time or retention on the wiper, but overall process time due to prep & post-processing is reduced or eliminated. This is thanks to the precision, high-purity distillation achieved in one pass, alongside high yields, from even significantly impure crude oils.
Bulk distillations achieve >90% dominant product from >30% crudes.
Vigreux, Oldershaw, Custom, Random & Structured packing.
Sizes:
Column sections >30” tall and up to DN400 in borosilicate glass.
10’ plant distillation sections in mild steel, stainless variants & glass-lined steel.
Process temperature range:
-100 °C to >200 °C
Pressure/vacuum range:
<10^-2 torr to >100psi
ASME/CE stamps & partials available
Ring-baffling for the heat transfer jacket is optional, offering faster processing time & better temperature control.
Optimized wall thicknesses, best suited to both insulate the process from the laboratory and affect transfer of energy from the recirculator to the process.
Single, double & triple-wall vessels in both glass & steel.
Permanent skids or castered, modular systems.
A number of mixing options, agitators & baffles
Range of boiling vessels from jacketed reactors to round-bottom flasks heated by electric mantle.
Fully continuous, custom systems via wiped film.
Apical distillation columns have been applied in bulk & sensitive applications for high-purity, fractional distillations of a wide range of compounds from alkaloids, cannabinoids, dyes, terpenes & antioxidants. Our design flexibility and insight allows operators to identify best distillation practices for their product and then pursue scaled-up, continuous systems. At Apical, we seek to simplify your process and a powerful distillation apparatus can be the key.